The Unbreakable Production: The Revolution in the 3D Printing Pelican Case
Imagine a protective box that fits so well with its contents that it fits like a second layer of skin, but has the legendary toughness of a qualitative shell. Thanks to advances in additive manufacturing, this vision is now a reality. As a leader in rapid prototyping, we pioneered 3D-printed Pelican-style cases at Greatlight that combine military-grade resilience with unprecedented customization. Let’s explore how this innovation redefines the protection of critical equipment.
Why 3D printing a Pelican box?
Traditional pelican cases (known for their robustness, waterproof seals and impact) are generated by injection molding, limiting flexibility. Each design iteration requires expensive new molds, economically making small batches or custom configurations unfeasible. Input metal 3D printing:
- Super destined: Whether it is a drone battery chamber with integrated cooling vents or a medical device box with a shocking lattice structure, a 3D printed engraving box surrounds your exact specifications.
- Quick iteration: From prototype to production, not months. Need to adjust the hinge geometry or add a sensor stand? Digital redesign eliminates tool delays.
- Complex geometric shapes: Internal baffle, snapshot components and weight-saving topological optimization – with additive layers only.
SLM Advantages: How Greatlight offers unparalleled durability
In Greatlight, we use Selective laser melting (SLM) The technology of constructing case atoms through atoms. This is why SLM stands out:
- Material Advantages:We use aviation grade metal printing Titanium (TI-6AL-4V),,,,, Aluminum alloy (ALSI10MG)and Stainless steel (316L). These metals match the strength-to-weight ratio of traditional case materials and are inherently corrosive.
- Zero porosity, zero weakness: Our high-precision laser melts metal powder into a completely dense layer, eliminating structural fragility. Post-treatment heat treatment further improves tensile strength up to 30%.
- Accuracy is reduced to 30µm: Human hair is 70μm thick. Our SLM printers are built with layers up to 30 µm to enable sealed and interlocked parts, making them flawless.
Beyond Metals: Integrated Functions
Modern protection cases require more than just barbaric power. Our 3D printing method integrates smart features that were previously impossible:
- EMI shielding: The conductive metal lattice embedded in the design blocking electromagnetic interference is crucial to sensitive electrons.
- Cable management channels: The molding path keeps the wires organized and avoids pinching.
- Environmental sensors: The cavity of the IoT-based temperature/humidity tracker ensures visibility to storage conditions.
Real-world applications
1. Defense and Aerospace
SLM printed cases protect drone components, surviving extreme G power and dust storm exposure. Custom latch system enables one-handed access during operation.
2. Medicine and Biotechnology
Vaccine transporters with phase change material (PCM) compartments printed to the walls maintain accurate temperatures for more than 72 hours.
3. photography
The camera rig box has a foam-free, foldable suspension system – reducing setup time by 40% less weight compared to traditional builds.
End-to-end mastery of Greglight
As one of China’s most important rapid prototype innovators, we handle everything under a roof:
- Design of Additive Manufacturing (DFAM): Our engineers optimize topology for stress distribution, minimizing material without damaging stress resistance.
- Excellent post-processing: CNC machining of critical interfaces, micropore blasting of matte finishes, and corrosion-resistant coatings (such as electronickel plates).
- Speed up to compliance: The prototype is 5 days; the main deployment and production of ISO 9001 certification. Unlike outsourcing workflows, our vertical integration is reduced by 25-40%.
in conclusion
The 3D printed Pelican cases represent more than just upgrades – their paradigm shifts. By leveraging SLM technology and advanced metal alloys, Greatlight creates protection solutions that form perfectly following functions. Whether it’s a $500,000 lidar system or a life-saving defibrillator, our case can create resilience from digital accuracy. For industries that cannot be chosen for failing, the future of protection is not only difficult. It is designed intelligently.
FAQ
Question 1: How durable is the case of 3D printed compared to the OEM Pelican case?
Answer: The metal shell printed by SLM matches the IP67 waterproof rating, exceeding the MIL-STD-810G impact standard. The titanium variant has a 3x intensity ratio than polypropylene-based OEM cases.
Question 2: Can I copy existing Pelican case models?
A: We have designed cases tailored from scratches to your load. Design copying requires proof of copyright model permission.
Q3: What is the delivery time for a custom 3D printing case?
Answer: The prototype will be shipped within 3-5 days; all production batches will take 10-15 days. Urgent services are available.
Question 4: Are the hinges and latches pre-installed?
A: Yes. During the printing process, hinges, locks, O-rings and washers are integrated. The hardware is installed and stress tested internally.
Q5: How much weight can SLM printing cases save?
A: By printing hollow, internally enhanced lattice structures, a reduction of 15-60% by weight is achievable.
Q6: Will Greatlight Recyclable Recyclable Cause Metal Printing Causes?
A: Yes. Unused metal powders are recycled internally and can melt end-of-life cases for use in new prints – support round manufacturing.
Are you ready for armor innovation? Working with Greatlight, it provides you with indestructible protection and unique design. Get a quote for 3D printing precision parts now.
