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3D printing corner bump repair

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Introduction to 3D printing corner bump repair

In the field of 3D printing, achieving accurate and perfect prints is an ongoing pursuit. A common problem that can make 3D printed objects perfect is angular bumps or angular rises. This occurs when the edges or corners of the print during printing are lifted from the build platform during printing, resulting in bumps or deformations in these areas. The corner convexity may damage the structural integrity and aesthetic appeal of the printed part, making it crucial to effectively solve and resolve this problem.

Understanding the angular convexity in 3D printing

In order to solve the problem of corner bulge, it is necessary to understand the reason. The main reasons behind the horn bulge include:

  1. Inadequate adhesion: Poor adhesion between the printing and building platforms can lead to edge or angle lifting, especially if the printing design does not adequately consider distortion or printing conditions are not optimal.
  2. Warp and shrink: As 3D printed materials cool and solidify, they can shrink or warp, and if not properly secured or supported, may cause corners to lift off the platform.
  3. Printing speed and temperature: High printing speed or incorrect temperature settings can aggravate distortion, resulting in corner bulges.

Solutions to solve corner bulges

Several strategies can be used to prevent or repair corner bumps in 3D prints:

  1. Adjust print settings: Reduce printing speed and optimize temperature settings can help minimize warpage and shrinkage.
  2. Using Adhesive Promoter: Applying adhesion promoters such as sticky carbides or Capton tape to build a platform can enhance adhesion between the print and the platform.
  3. Design modification: Combined with design features such as rafts, edges or increasing the thickness of the edges of the print, it can help prevent lifting by distributing the pressure more evenly.
  4. Post-processing technology: Using mild heat, using a heat gun or using a chemical treatment can help relax the material and reduce or eliminate bumps.
  5. Professional Services: For complex or critical parts, seek expertise in professional rapid prototyping services such as Greatlight, which offers advanced SLM 3D printing equipment and one-stop post-processing solutions that are invaluable.

in conclusion

Corner Bulge is a challenge for many 3D printing enthusiasts and professionals. Understanding its causes and adopting the right strategy to prevent or fix it is essential to obtain high-quality prints. By adjusting print settings, enhancing adhesion, modifying designs and considering professional post-processing services, individuals can greatly reduce the occurrence of corner bumps and produce with improved accuracy and quality. Whether it is a hobby project or an industrial application, the pursuit of perfect 3D prints requires a consistent focus on the application of details and best practices.

FAQ

  • Q: What are the corner bumps in 3D printing?

    A: Angle bumps refer to deformation or lifting from the corners or edges of 3D printed objects on the construction platform during printing.

  • Q: How to prevent corners from bulging?

    A: Preventing corner bumps involves adjusting the print settings, ensuring good adhesion, modifying the print design to reduce warpage, and possibly using post-processing techniques.

  • Q: Can the corner convex shape be fixed after printing?

    A: Yes, corner bumps can sometimes be fixed or minimized by post-treatment techniques such as applying heat or using chemical treatments, although prevention is usually more effective.

  • Q: Where can I find professional help with 3D printing issues, such as Corner Bulge?

    A: Companies like Greatlight offer professional rapid prototyping services, including advanced 3D printing and post-processing solutions to address complex printing challenges.

  • Q: Are there common problems with Corner Bumge in 3D printing?

    A: Yes, Corner Bulge is a relatively common problem, especially for certain types of materials or printing designs, but can be managed with the right strategies and techniques.

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