Unleash your packaging potential: Essential 3D printing modules for the ultimate organization
Known for their durability and modularity, Milwaukee Packout systems are a mainstay in countless workshops and job sites. But even the best systems have room for improvement. For those looking for optimal organization, efficiency and personalization features, 3D printing modifications are revolutionizing the way we use Packout. From clever tool racks to clever connectivity solutions, these easy-to-use tips bridge the gap between out-of-the-box functionality and your unique workflow.
The beauty of 3D printing is its democratization of customization. You are no longer limited to mass-produced accessories. Instead, you can design (or download!) and print a custom solution exactly The tools you have and the tasks you tackle every day. Welcome to the future of Packout, where clever printing modules unlock hidden potential.
Here’s a deep dive into some of the important game-changing modifications:
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Vertical Partition System Revolution: Standard packaging organizers often become cluttered pits of small parts or tools. Printed vertical pegboard-style dividers transform shallow drawers into carefully organized masterpieces. Imagine a slot perfectly sized for a hex wrench, drill, driver, file or pliers. These dividers snap securely into place, maximizing vertical space utilization while ensuring items remain visible and accessible, eliminating the dreaded "drawer digging" completely.
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Compact 09 battery holder: For the cordless tool warrior, organizing and protecting your precious M18 or M12 batteries is crucial. The compact printed holder is designed to slot into unused space within a drawer or organizer and is a great value. Compared to bulky factory chargers, they securely secure batteries, prevent terminal damage, and free up valuable drawer space. Some designs even allow charging within Packaging via integrated slot for charging terminal.
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Deck Seat Compatible Plate: Make your Packout rolling kit truly versatile. Printed adapter plates transform the lid of a Packout rolling tool box or organizer into a stable perch compatible with Milwaukee’s deck seating systems. This turns your rolling workstation into instant seating – perfect for low-level tasks, breaks or cramped workspaces without the need for a separate stool. The design ensures maximum weight distribution for safety and comfort.
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Custom tool holders and bayonet mounts: A universal brace rarely works for you specific Perfect for drill bits, impact drivers, ProPress tools or unique accessories. 3D printing solves this problem. Print a custom bracket that supports your precision tools with its contours – lock a drill bit through the chuck, an impact hammer through the head, or a ratchet through the drive end. The bayonet (side-mounted bracket) securely clamps the tool to a vertical packaging surface or lid for ultra-fast operation. The precise fit minimizes rattling and damage to tools during shipping.
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Hack Lid Organizer: Don’t overlook the underside of the packaging lid! Printed panels with hooks, rails, elastic rings (using TPU filament) or boxes to turn it "blind spot" Go to premium storage. Store a microfiber cloth, gloves, tape measure, pens, markers, USB cords, safety glasses, or frequently used small parts. Access is instant when you open the lid.
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Wheel/axle replacement spacers: Heavy loads and rough terrain can cause damage to Packout wheels and axles. Prototyping replacement spacers and wheel adapters in PETG, Nylon or metal wire Worn systems can be reinforced (for ultimate service life) or offered with customization (such as larger bearings). This extends the life of the aging but sturdy box.
- Enhanced connectivity and stacking solutions: Printed brackets, L-track fittings (clamps installed on the Packout!), custom handle reinforcements, drawer stops to prevent accidental pulls, and specialized feet for uneven surfaces improve connectivity and usability. Do I need to install Packout from the side? Print custom brackets. Add external modules? Print adapter.
Why 3D printing is perfect for packaging modules:
- Super customized: Design your module precise Tools, Parts and Workflows.
- Cost effectiveness: Significant cost savings can be achieved compared to specialist commercial fittings, especially for niche needs.
- Iterate quickly: Quickly test designs. If version 1 is not perfect, adjust the CAD file and reprint overnight.
- Material Versatility: Choose from tough plastics (PETG, nylon), flexible elastomers (TPU) or even rugged metal alloys for extreme load applications.
- Source independence: Create solutions that are not available at retail or hard to find.
Choosing the right material is important:
- People’s Liberation Army: Ideal for prototyping, dividers, low stress indoor mountings. Avoid high temperature/severe impact.
- Polyethylene glycol: Excellent balance of toughness, impact resistance, UV stability and cost. Suitable for most Packout mods.
- ABS: Rugged and durable, but requires controlled printing conditions. Susceptible to UV degradation.
- nylon: Excellent toughness, flexibility and interlayer adhesion for high stress, demanding applications. Printing can be tricky.
- Thermoplastic polyurethane: Ideal for shock-absorbing mounts, flexible hooks/tool clips, and grippy surfaces.
- Metals (e.g. stainless steel, aluminum): for the ultimate
