Introducing Falkor: Redefining metal 3D printing speed
In the highly competitive world of additive manufacturing, speed remains a key obstacle. Although traditional metal 3D printing processes are revolutionary, they often suffer from slow build speeds, rising costs, and production bottlenecks. The advent of Falkor – a revolutionary advancement in selective laser melting (SLM) technology – breaks these limitations. Leveraging a multi-laser system and artificial intelligence-driven optimization, Falkor printers reduce production time by 70%, delivering complex metal parts in hours instead of days. For innovators racing against time, this is not just an upgrade, but a revolution.
How Falkor achieves unprecedented speed
The Falkor family thrives on three pillars of innovation:
- Multi-laser collaboration: Unlike traditional printers that use 1-2 lasers, Falkor uses up to four precisely calibrated lasers working simultaneously. This parallel processing greatly increases layer overlay speed without sacrificing detail.
- Adaptive scanning algorithm: Artificial intelligence monitors melt pool stability in real time, adjusting power and scan paths to prevent defects. This allows for faster printing without compromising structural integrity.
- Thermal management: Falkor’s advanced cooling system maintains optimal chamber temperatures, enabling sustained high-power operation and eliminating delays caused by overheating.
The result? From aerospace components to biomedical implants, projects requiring complex geometries are completed with unparalleled efficiency.
Transformative impact on rapid prototyping
For manufacturers like GreatLight, Falkor’s speed translates into tangible competitive advantages:
- Accelerate iteration: Identify and correct design flaws within hours, reducing development cycles from weeks to days.
- Cost effective: Reduced machine time reduces operating costs by 30-50%, enabling high-quality prototyping even for startups.
- large-scale production: Falkor connects prototyping and end-use part manufacturing, supporting low to mid-volume production without retooling delays.
At GreatLight, Falkor integrates seamlessly with our comprehensive range of post-processing (CNC machining, heat treatment and surface polishing) to ensure parts are not only fast, but ready for production.
Case Study: Automotive Turbine Housing
The customer required a durable titanium turbine prototype for performance testing. Using traditional SLM: **14
