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Guide to 3D Printing Gyro Burst Parts

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Unlocking Ultimate Customization: A Guide to 3D Printing Beyblade Explosive Parts

Have you ever felt limited by off-the-shelf Beyblade Burst parts? Hopefully you can design a fusion wheel that perfectly suits your fighting style, or create one with precise Your dream angle of attack? Welcome to the exciting world of 3D printed Beyblade Burst parts – where custom dreams become reality! Whether you’re a competitive fencer looking for an edge or an amateur eager to give it a try, this guide will walk you through every step.

Why 3D print gyro burst parts?

There are a wide variety of commercial spinning top parts, but sometimes they aren’t perfect for your specific strategy. 3D printing enables you to:

  • Engineer peak performance: Design and optimize parts (e.g. discs, frames, performance cues) for weight distribution, balance, endurance or aggressiveness.
  • Replacement of discontinued parts: Bring a retired favorite back to life when the original can’t be found.
  • Prototype Radical Concept: Test unique geometries and gimmicks not possible with injection molding.
  • Personalized style: Add custom logos, textures, or unique aesthetic touches.
  • Deep understanding of mechanics: Get first-hand knowledge of how part design affects Beyblade physics.

Key Design Considerations: A Blueprint for Success

Design is crucial before going to “print”. Beyblade Burst parts are designed to withstand intense forces – high-speed impacts and rapid gyroscopic spins. Your CAD design must consider:

  1. Strength and durability: Parts must be able to withstand repeated impacts without shattering or deforming. Focus on strong geometry – avoid thin walls or sharp corners that tend to create stress concentrations. Consider adding small fillets (rounded edges) to spread the stress.
  2. dynamic equilibrium: Unbalanced parts can significantly reduce stability and spin time. Design symmetry is crucial. Tools in CAD software or specialized slicing programs can simulate the mass distribution.
  3. Weight management: Precise weight affects attack power, endurance, and burst potential. Strategically design lighter parts for balance or strategically add weight (such as metal inserts in plastic parts).
  4. Friction and contact points: The design of performance cues and contact points on the disc/frame significantly affects the type of movement (attack, defense, endurance). Imitate successful business designs or deliberately innovate.
  5. Print direction and support: How the part is placed on the print bed affects the bond strength of the layers. The design minimizes the need for extensive supports that would otherwise leave imperfections. Ideally, critical stress areas should be parallel to the build platform for maximum strength.

Choosing the Right Material: Plastic vs. Professional-Grade Metal

Material selection determines performance, durability and feasibility:

  • PLA (polylactic acid):

    • advantage: Easy to print, wide color range, readily available, and affordable.
    • shortcoming: Fragile under high impact, has low heat resistance (may deform in the heat of battle), contact surfaces wear out quickly.
    • Best for: Discontinued parts, casual games, prototypes, aesthetic customization. Avoid high-pressure content, such as performance techniques against aggressive opponents.

  • ABS (acrylonitrile butadiene styrene):

    • advantage: Tougher, more impact-resistant, and more heat-resistant than PLA.
    • shortcoming: A heated bed and enclosed printer chamber are required to prevent warping/cracking, giving off fumes that require ventilation.
    • Best for: Moderately stressed parts such as discs or frames require better toughness than PLA.

  • PETG (polyethylene terephthalate):

    • advantage: Excellent layer adhesion (strong), impact resistant, flexible without breaking, chemical/water resistant, easier to print than ABS.
    • shortcoming: Slightly sticky than PLA/ABS.
    • Best for: A great “all-rounder”. Ideal for performance tips, drivers, CDs. A good balance of strength, impact resistance and printability.

  • Nylon (polyamide – e.g. PA6, PA12):

    • advantage: Extraordinarily tough, high impact resistance, good elasticity, and wear-resistant.
    • shortcoming: Hygroscopic (absorbs moisture – requires drying), often requires higher printing temperatures, and prone to warping if not set up/encapsulated carefully.
    • Best for: High performance demands parts, especially drives and impact-absorbing structures. Nylon-CF blend adds stiffness and abrasion resistance.

Metal Printing: Unleashing Tournament-Level Performance

For blade enthusiasts seeking uncompromising wear resistance, near-indestructible durability, ultra-precise geometry and significant weight advantages, Metal 3D printing is changing the game.

When PLA or PETG are no longer up to the task of high-stakes competitive battles, GreatLight steps in. We focus on Selective Laser Melting (SLM)a high-precision metal additive manufacturing technology. SLM uses powerful lasers to completely melt metal powder to build parts layer by layer, resulting in parts with superior density, strength and complex geometries not possible with traditional CNC machining, without incurring significant cost or waste.

  • Materials we specialize in: Stainless steel (316L – corrosion resistant), aluminum alloy (AlSi10Mg – lightweight strength), titanium alloy (Ti6Al4V – best strength to weight ratio).
  • Why choose metal for top?

    • Unparalleled durability: Virtually indestructible compared to standard plastic tops.
    • Weight advantage: Denser material results in a heavier disc/core/frame without significantly increasing the size and thus inertia.
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