From the design of products to factory manufacturing, available to multidimensional sales of online and offline integration, Universe Electric quickly appeared in the industry, not only by connecting consumers to green travel needs, But also to the promotion of China Electric to help the innovative development of the bicycle industry. In particular, the steam series they have developed is known as the “motor electronic vehicle halfway through the world”.
In the product development process, the iteration of the rapid prototype is crucial for cosmic electrical power. However, traditional CNC processing processes often have problems such as long cycles and complex communication. Usually, the development of the prototype and the provision of a product are generally made, outgoing digital analog delivery, communication needs, supplier calendar, machine production and express logistics. Developed, the entire process generally takes a week.
For Cosmic Electric, each design case generally requires a lot of around 10 prototypes to be made; These two towers of combined parts will take as quickly as two weeks, which seriously restricts the speed of design iteration and the launch of the product.
To meet these challenges, Universe Electric introduced the product development phase 3D Pro3 Plus and E2CF 3D printersThese two devices completely revolutionize the traditional development process. Thanks to Pro3 Plus and E2CF, the R&D team can select different materials in a flexible way to meet the needs of the parts at each stage.
During the prototype phase, the teams generally use printed materials at low cost and high speed, such as PLA or PETG, to quickly complete the manufacture of components at a 15%fill rate. In this way, the material cost of each component is only a dozen yuan, which considerably reduces the cost of development.
For the subsequent manufacture of functional parts, the high performance nylon material PPA-CF is used for printing. The material contains 15% carbon fiber and is a high -resistance modified nylon polyamide which is ideal for loading and real tests.
This solution allows the universe ofTwo lots of production cycles that take 14 days to complete the traditional treatment of the CNC are compressed at only 20 hours. In addition, the flexibility of 3D printing reduces not only the cost of treatment and outsourcing communication, but also allows the R&D team to adjust the delivery times and update the parts in time real depending on progress.Considerably improve R&D efficiency and product iteration speed。
The Cosmic Electric R&D team has exclaimed: “Road 3D printing technology is not only a tool, but also a new way of designing. It allows us to boldly try and reach breakthroughs faster. “
As a manufacturer of high -end electric bikes, the Electric Universe production process covers three main links: vehicle design, frame production and vehicle assembly. In these processes, the quality and efficiency of tool lighting directly affect the accuracy and production pace of the entire vehicle. However, the traditional processing and lighting production process is often faced with the problems of complex processes and long cycles, which has become a key to key strangulation the effectiveness of production.
To overcome this problem, Cosmic Electric chose 3D E2CF 3D Raisier the printer to focus on the rapid manufacture of lighting and tools. This deviceSupports a variety of high -performance composite materialsCostsLike reinforced carbon fiber nylon (PA CF), is not only durable but also has strong resistance and is capable of making high precision requirements for complex lights. With E2CF,The production cycle of lighting has been shortened from traditional time from one week to 20 hours, and efficiency has been improved by more than 80%.。
In addition, 3D raisier Ideamaker sins Sinsiring the flexible software and plinths considerably optimize the printing process, which makes the disassembly of the model more practical.The printing process is smarter and automated. This flexible and effective solution not only brings the electric universe to a new level of production efficiency, but also provides reliable technical support to meet the various user personalization needs.
Cooperation between Cosmic Electric and Raising3D not only demonstrates the high potential for 3D printing technology in rapid prototyping and flexible manufacturing, but also opens the door to innovation for the electrical industry. From the development of the prototype to the manufacture of tools and lighting, 3D printing provides essential technical support for the rapid growth of cosmic power with its effective, flexible and low cost characteristics.
In the future, with the continuous development of 3D printing technology in the breakthroughs of high performance materials and large printing, Universe Electric will continue to work with reasoning3D to explore more possibilities.
The Cosmic Electric R&D team admitted: “3D printing is like our” invisible engine “, giving each car design possibilities to production. It is not only an evolution of technology, but also an innovation in the green lifestyle. “
* Some images come from 天 天 天 Bike
