In the additive manufacturing industry, quality and efficiency are crucial. After the popularity of LPBF process equipment, many online surveillance products have emerged on the market. However, due to high flexibility in partly design, the large number of printed layers and the structure of complex equipment, it is difficult for general online surveillance products to have high -precision product characteristics and low participation.
In order to effectively respond to customer needs, create significant value in the 3D printing process and create online surveillance products that make customers at ease and work reduction, the V5.0.0 laser powder bed monitoring system, a laser -shaped laser powder bed, the intelligent graft system and the laser pool monitoring system are laser monitoring products. Points of pain and help in making additives to evolve towards a new better quality and more efficient stage.
Laser powder bed monitoring system
— Adaptive detection tray, evaluation of the printing of parts based on the risk
In 3D printing, various process defects will affect the quality of the part. Certain “weak” or even “disappear” defects as the impression progresses, without affecting the quality of the parts; While certain defects “improve” or “diffusion”. If it is not treated in time, the parts will ultimately be deleted. Faced with such problems, traditional powder -powered powder surveillance products mainly use confidence adjustment or artificial forced intervention to detect and manage it, which has poor precision and poor user experience.
During the years of product optimization, Xikong Intelligent Manufacturing has successfully developed the first risk detection algorithm of “personal” of the industry. It can adaptively adjust the detection and feedback strategy quickly to the results of the printing risk assessment. At the same time, its detection speed (inference time) can reach 10 ms / layer, minimizing the impact on printing time. Xikong Intelligent Manufacturing hopes to help each online surveillance on customer control each printing layer and ensure the quality of each printed product.
△ The detection effect of the different requirements of the same part
Features
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Multiple scenarios: Support print quality needs in different fields and industries;
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Adaptive: supports adaptive adjustment detection strategies for different parts and structures;
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Self-assessment: automatically assess the risk of partial printing according to the printed parts.
Laser cast iron morphology monitoring system
–Real -time measurement of the temperature of the cast iron pool, visual display of the temperature field of the fusion pool
As part of additive manufacturing research, customers often need to measure the temperature of the cast iron pool. However, due to the characteristics of the process of additive manufacturing equipment, traditional measurement equipment without contact with temperature, such as pyrometers, thermal imaging, etc., have many difficulties in integrating equipment, calibration of parameters and data acquisition, and it is difficult to effectively obtain the required data.
In response to this type of request, Xikong Intelligent Manufacturing launched a monitoring system for the morphology of the laser cast iron v2.0.0. The sampling frequency of this system is greater than 3000 frames per second, which can achieve data acquisition for the complete printing process and support the maximum temperature of the cast iron pool and the measurement requirements of the temperature field of the cast iron pool of different materials.
△ The original image of the cast iron pool, the image of the temperature field and the outline image
Features
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Self-calibration: supports automatic calibration of the temperature of the cast iron pool;
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Multi-material: supports the use of different materials and processes;
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Temperature measurement: The temperature field and the temperature value of the cast iron pool can be measured.
Laser powder -powder intelligent transplant system
–Intelligent grafting with a large format click, a new breakthrough in the printing of different materials
Nowadays, the machining size of 3D printers continues to increase and the maximum size of machining parts has also changed accordingly. However, long processing time and high treatment costs have become “pain points” that customers must resolve urgently. Especially in areas where parts are suitable for traditional treatment, this problem is more important. For such parts, the choice of transplant printing can show obvious advantages in terms of treatment cycle and cost. In addition, as the additive manufacturing material system becomes more and more rich, the applications of multi-material parts that meet different use needs gradually increases, and these parts can also be processed by the printing of transplant.
Xikong Intelligent Manufacturing closely follows customer needs and launches the largest automatic 3D printing transplant product. This product produces the automatic transplant function of the 800 mm × 800 mm format, and the grafting time is less than 5 minutes, allowing customers to effectively use the automatic transplant function on large format equipment, considerably improving treatment efficiency.
△ Print parts with different materials
Features
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Large size: supports the automatic equipment transplant below the 800 * 800 mm format;
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Multi-material: supports the transplant and the printing of heterogeneous materials;
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Super practical: high precision intelligent transplant in one click, the grafting time is less than 5 minutes.
